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Industrial Automation · PLC · HMI · SCADA · VFD

Industrial Automation Company
in Faridabad — panel and program by the same team

On most projects the panel comes from one supplier and the software from another, and commissioning week becomes a negotiation between them. We do both, which means when an output does not do what the logic says it should, one team goes and finds out why.

PLC programming, HMI and SCADA development, VFD and servo drive integration, safety circuits and turnkey special purpose machines — across automotive, sheet metal, plastics, pharma, food, textile, chemical, packaging, foundry, water treatment, HVAC and more. See all 133 applications by industry ↓

Machine → PLC → SCADA
LOGGING
MACHINE sensors · drives PLC LOGIC · RECIPE SCADA · SHIFT TREND PART SERIAL · VERDICT · CURVE EXPORTED TO ERP ✓ SENSE → DECIDE → SHOW → RECORD
PlatformsSiemens · Delta · Mitsubishi
LayerPLC + HMI + SCADA
OutputTraceable data
From the shop floor
SCADA dashboard with live values
HMI screen on a machine panel
PLC with expansion I/O
PLC and HMI panel
Control wiring to the PLC
Why this page exists

Automation is where our machines are actually different

FutureTech started in 2012 as a control panel manufacturer in Faridabad. Machines came later, and they came because customers kept asking us to build the machine as well as the panel that ran it. That order — panel first, machine second — is why the automation on our special purpose machines is not an afterthought bought in from a contractor.

On a typical SPM project, the machine builder subcontracts the panel, the panel builder subcontracts the programming, and at commissioning nobody owns the gap between them. We do all three, so the sequence is designed alongside the mechanics and the person who wrote the logic is the person who wired the output.

The test of an automation supplier is not the demo. It is what happens on day four of commissioning when something intermittent is happening and three vendors are on site. That is the situation this arrangement exists to avoid.

Platforms we work on

We are not tied to one brand, and we will work with whatever your plant already standardises on — because a factory with a Siemens spares cupboard should not be given a Delta machine.

What we actually build in software

PLC layer — the logic that runs the machine

HMI layer — what the operator sees

SCADA layer — the record and the analysis

Where you can see this working

The clearest example is our bolt press machine with SCADA force-displacement graphing, where the whole value of the machine is the curve and the envelope. The same approach runs our automated leak testing SPM, torque-monitored tapping machines, and servo-indexed drilling stations.

On the panel side, the same team builds PLC control panels, AHU panels with BMS integration and multilevel car parking control systems.

Control & data

How we work on an automation project

The software is specified at drawing stage, not written after the machine is built and then blamed for the mechanics.

SPEC

Cycle chart before code

The sequence and the interlock rules are agreed on paper first. It is the document that defines both the logic and the safety case.

SPLIT

Safety separate from process

Safety functions hard-wired through a relay. The PLC supervises the machine; it does not decide whether it is safe.

HMI

Screens for the operator

Designed for someone standing there all shift — live values, clear faults, and login levels so limits cannot be quietly widened.

DATA

Traceability that survives audits

Serial-level records with curves, retrievable months later when a customer complaint needs answering.

HAND

Backup and documentation

Program backup, parameter list, IO list and drawings handed over. Not held hostage as a service arrangement.

ONE

One team at commissioning

Panel, wiring and program from the same workshop, so nobody is on the phone to a subcontractor on day four.

On the shop floor

Machines we have built

Photographs from our Faridabad workshop and from customer installations.

scada-screen.jpgSCADA trend screen
hmi-screen-design.jpgHMI operator screen
plc-panel-internal.jpgPLC panel, ferruled wiring
plc-programming.jpgProgramming in progress
scada-report.jpgShift report output
automation-commissioning.jpgCommissioning on site
Specification

What gets fixed before we cut steel

These are the points we settle before writing any code, because changing them afterwards is what makes automation projects overrun.

ItemWhat it coversAgreed at
PlatformPLC, HMI and SCADA make, matched to your plant standardEnquiry
Cycle chartStep sequence, conditions and interlocks for every moveConcept stage
RecipesWhich parameters vary per part number and their limitsConcept stage
MeasurementsWhat is measured, at what resolution, and what is judgedDrawing approval
SafetyRisk assessment, hard-wired functions, safety relay scopeDrawing approval
IO listEvery input and output, named and documentedGA approval
Data modelFields logged per cycle, retention, export formatGA approval
Line interfaceProtocol and handshake with the line or plant systemGA approval
HandoverProgram backup, parameters, IO list, drawings, trainingAlways

You get the program

Some automation suppliers keep the program locked so that any change has to come back through them. We hand over the backup, the parameter list, the IO list and the drawings at commissioning.

Partly because it is the right thing to do, and partly because a machine that only one company can service is a machine that becomes a liability the moment that company is busy, has moved on, or is no longer in business. If you want us to make the changes, call us because we are good at it, not because you have no choice.

Questions we get asked

Before you send an enquiry

Which PLC brand do you recommend?

Whichever your plant already standardises on, so your maintenance team knows it and your spares cupboard already has parts. Where there is no existing standard, we recommend based on the application, the IO count and the support available locally — and we explain the trade-offs rather than just naming a brand.

Do you write the program as well as build the panel?

Yes. Panel design, wiring, PLC programming, HMI screens and SCADA are all done by our own team in Faridabad. That is the main reason our commissioning weeks do not turn into three-way phone calls.

What is the difference between HMI and SCADA on our machine?

The HMI runs the machine — setpoints, live values, faults, operator actions. SCADA keeps the history and the analysis — trend graphs, serial-level records, shift reports and export to your systems. Small machines often need only an HMI; anything with traceability requirements needs both.

Can you integrate with our existing line PLC?

Yes, over Modbus RTU or TCP, Ethernet/IP or Profinet, with a handshake designed so the station cannot be bypassed and the line knows every verdict.

Will we get the source program?

Yes — program backup, parameters, IO list and drawings at commissioning. We do not lock machines to force service work back through us.

Can you work on an existing machine rather than a new one?

Yes. Retrofitting modern control onto sound mechanics is something we do regularly, including full CNC retrofits — the same discipline applied to machine tools.

Do you provide operator and maintenance training?

Yes, on the machine, on your parts, at handover — for operators and for the maintenance team separately, because they need different things.

Get a quote

Tell us the machine and what it has to prove.

Share the drawing or a photo on WhatsApp and we will come back with a method, a cycle time and a price.

Any one of these — so we can reply

Please add a phone number or an email so we can reply.

✉ Email + 💬 WhatsApp
We receive your enquiry on both — one tap, nothing missed.

Only a phone number or email is needed. Everything else is optional — the WhatsApp chat opens with your requirement already written, so you can add the rest there.

Industrial automation applications, by industry

Automation is not one product. It is whatever the machine in front of you has to be made to do, reliably, ten thousand times. Below is the ground we have actually covered — twenty industries and 133 applications. If your application is not listed, it is almost certainly a variation of one that is.

Automotive & Auto Components

automotive automation

Tier-1 and Tier-2 plants across Faridabad, Manesar, Gurugram and Bhiwadi.

  • Engine block and cylinder head drilling and tapping lines
  • Connecting rod and crankshaft assembly stations
  • Brake shoe and clutch plate press automation
  • Leak testing of radiators, intercoolers and fuel rails
  • Wheel hub and bearing press-fit with force-displacement monitoring
  • Piston ring gap measurement and sorting
  • Gearbox housing multi-spindle tapping
  • Seat frame and BIW welding fixture sequencing
  • Torque tool interlocking with poka-yoke
  • End-of-line traceability with barcode and QR marking

Sheet Metal & Fabrication

sheet metal automation

Press shops, laser lines and welding cells.

  • Power press feeder, straightener and decoiler synchronisation
  • Press automation with light curtain and two-hand safety
  • Laser cutting machine loading and unloading
  • Press brake back-gauge and bending sequence control
  • Robotic and fixture welding cell sequencing
  • Deburring and shot blasting conveyor control
  • Spot welding timer integration with counters
  • Sheet stacking and destacking automation

Plastics & Injection Moulding

injection moulding automation

Moulding shops running hydraulic and electric machines.

  • Injection moulding machine auxiliary automation
  • Hopper loader, dryer and chiller sequencing
  • Take-out robot handshake with the moulding machine
  • Mould temperature controller integration
  • Insert moulding fixture and pick-place
  • Runner separation and granulator interlocks
  • Shot weight and cycle time data logging
  • Blow moulding and extrusion line control

Pharmaceutical & Life Sciences

pharma automation

GMP environments needing audit-ready records.

  • Tablet and capsule counting line control
  • Blister pack and cartoning machine automation
  • Vial washing, filling and capping sequence
  • Autoclave and sterilizer cycle control with recipe management
  • Clean room AHU and pressure cascade control
  • 21 CFR Part 11 style audit trail and electronic batch records
  • Deduster and metal detector rejection interlocks
  • Purified water plant and loop monitoring

Food, Beverage & Dairy

food processing automation

Hygienic design with washdown-rated enclosures.

  • Bottle filling, capping and labelling line control
  • Pasteuriser and homogeniser temperature sequence
  • CIP (clean in place) recipe automation
  • Batch mixing with load cell weighing
  • Conveyor merge, divert and accumulation logic
  • Cold store and chiller temperature logging
  • Packing line checkweigher and rejector interlock
  • Silo level monitoring and material transfer

Textile & Garment

textile automation

Spinning, weaving, processing and garment units.

  • Loom and warping machine drive control
  • Stenter and dyeing machine temperature profiles
  • Fabric inspection and metering with encoder counting
  • Yarn tension control with closed-loop drives
  • Compressor and humidification plant sequencing
  • Batching and colour kitchen dosing automation

Chemical, Paint & Process

process automation

Batch and continuous plants with hazardous area needs.

  • Batch reactor recipe control with ramp and soak
  • Dosing pump and flow totaliser integration
  • Agitator VFD control with torque monitoring
  • Tank farm level, temperature and pressure SCADA
  • Flameproof field wiring and intrinsically safe barriers
  • Effluent treatment plant automation
  • pH, conductivity and turbidity trending

Packaging & Corrugation

packaging line automation

Carton, corrugation and pouch lines.

  • Corrugation line speed and glue application control
  • Flexo printing register control
  • Die cutting and creasing machine sequencing
  • Shrink wrapping and strapping machine integration
  • Pouch filling and sealing with weight feedback
  • Palletiser and case packer control

Steel, Foundry & Forging

foundry automation

Melting, moulding and heat treatment.

  • Induction furnace power and tilt control
  • Sand plant and mixer batching automation
  • Shell moulding and core shooter sequencing
  • Heat treatment furnace ramp-soak-quench profiles
  • Forging press and manipulator interlocks
  • Fettling and shot blast conveyor control
  • Ladle weighing and pouring control

Cement, Mining & Bulk Handling

bulk material handling automation

Long conveyors and crushing plants.

  • Belt conveyor sequential start-stop with pull cord and belt sway
  • Crusher and screen plant interlocking
  • Bag filter and dust extraction control
  • Weigh feeder and belt weigher integration
  • Silo level and material flow SCADA
  • Kiln and mill drive monitoring

Water & Wastewater

water treatment automation

Municipal and industrial plants.

  • Raw water intake and pump house automation
  • Filtration backwash sequence control
  • Chlorination and dosing system automation
  • ETP and STP blower, MBR and clarifier control
  • SCADA with remote pump house monitoring over GSM
  • Level, flow and pressure trending with alarms
  • Overhead tank auto fill and dry-run protection

HVAC & Building Services

building automation

AHU, chiller and utility plant rooms.

  • AHU control panel with VFD, temperature and pressure loops
  • Chiller sequencing and load-based staging
  • Cooling tower fan and pump control
  • Building management interface with BACnet and Modbus
  • Fire fighting pump auto-start with jockey and diesel pump logic
  • Car park ventilation and CO monitoring
  • Lift and escalator interface panels

Warehouse, Logistics & Material Handling

warehouse automation

Sortation, storage and retrieval.

  • Roller and belt conveyor sortation control
  • Barcode scanning and divert logic
  • Vertical lift and stacker crane control
  • AGV traffic and charging station interfacing
  • Weighing and dimensioning station integration
  • Dock leveller and shutter interlocks

Printing & Paper

printing automation

Web and sheet-fed lines.

  • Web tension and unwind-rewind control
  • Register control with line shaft synchronisation
  • Slitter rewinder speed and edge guide control
  • Paper machine drive coordination
  • Roll handling and reel change sequencing

Rubber, Tyre & Composites

rubber processing automation

Mixing, curing and finishing.

  • Rubber mixing mill and kneader batch control
  • Curing press platen temperature and cycle control
  • Extruder screw speed and die head control
  • Autoclave curing profile for composites
  • Tyre building machine servo sequencing

Power, Renewables & Utilities

power plant automation

Generation, distribution and monitoring.

  • DG synchronising and load sharing panels
  • Auto mains failure and changeover logic
  • Energy meter data logging with 15-minute demand profiling
  • Solar plant inverter monitoring and generation SCADA
  • Transformer temperature and Buchholz alarm annunciation
  • Capacitor bank staged switching with APFC relay
  • Diesel and gas engine control panels

Electronics & Appliance Assembly

assembly line automation

High-volume assembly and testing.

  • Motor stator and rotor pressing stations
  • Winding and lamination handling automation
  • Functional test rig with pass-fail sorting
  • Hi-pot and insulation resistance test integration
  • Screw driving station with torque and depth verification
  • Conveyorised burn-in and ageing racks

Cooler & Fan Manufacturing

cooler manufacturing automation

The line we know from the inside.

  • Cooler motor stator core pressing and shaft assembly
  • End shield boring and fitment station
  • Rotor balancing machine integration
  • Motor run test and current measurement rig
  • Fan blade riveting and balancing fixtures
  • Body assembly conveyor with station interlocks

Agriculture & Farm Equipment

agri machinery automation

Tractor and implement plants.

  • Hydraulic lift arm assembly and testing rigs
  • Axle housing drilling and tapping SPM
  • Radiator and fuel tank leak testing
  • Paint shop conveyor and oven zone control
  • Seat and cabin sub-assembly stations

Aerospace, Defence & Precision

precision automation

Low volume, high traceability.

  • Torque and angle controlled fastening with full data capture
  • Component washing and passivation cycles
  • Precision press fit with force curve signature capture
  • Serialised traceability from raw part to despatch
  • Environmental test chamber profile control

Machines and stations we automate

Special purpose machines we have built or automated, and the machine types we are most often called in to retrofit. Every one of these has been through our workshop or a customer site.

Drilling SPM Multi-spindle drilling machine Tapping SPM Drilling and tapping combined station Boring SPM Hydraulic press SPM Pneumatic press station Servo press with force-displacement Rotor shaft press machine Stator press machine Bolt press machine with SCADA Riveting SPM Broaching machine automation Honing machine control Grinding machine automation Air leak testing machine Water leak testing machine Hydraulic leak testing machine High pressure water testing machine Helium leak test rig integration Hose pipe testing machine Solenoid valve testing machine Air flow testing machine Ball cage drilling machine Fibre item leak testing machine Assembly conveyor line Rotary indexing table machine Pick and place station Gantry loader automation Robot cell integration Washing machine (component washing) Deburring station Marking and engraving station Vision inspection station Weighing and sorting station CNC retrofit with new PLC and drives Lathe machine retrofit VMC and HMC control retrofit Special purpose CNC Turnkey line with multiple stations

Automation platforms and hardware we work on

We are not tied to one brand. We work on the platform your plant already runs, so your maintenance team does not have to learn a new one for a single machine.

PLCSiemens S7-1200 and S7-1500, Delta DVP and AS series, Mitsubishi FX and Q, Allen-Bradley Micro800 and CompactLogix, Schneider M221 and M241, Omron CP1 and NX, Fatek, Xinje, Wecon
HMISiemens KTP and Comfort, Delta DOP, Mitsubishi GOT, Weintek, Proface, Kinco, Wecon, Autonics
SCADASiemens WinCC, Wonderware InTouch, Ignition, Delta DIAView, VTScada and open-source Modbus dashboards
Drives & VFDABB ACS series, Danfoss FC, Delta MS300 and C2000, Schneider ATV, Yaskawa, Mitsubishi, Invt, Fuji
ServoDelta ASDA, Mitsubishi MR-JE and MR-J4, Panasonic, Estun, Inovance
Field devicesAutonics, Omron, Pepperl+Fuchs, Sick, Baumer, Balluff, Wenglor, Contrinex sensors; Festo and SMC pneumatics
NetworksModbus RTU and TCP, Profinet, Profibus, EtherCAT, CANopen, IO-Link, Ethernet/IP, OPC UA
SafetyPilz and Schmersal safety relays, light curtains, safety mats, two-hand control, emergency stop categories to EN ISO 13849

Industrial automation — common questions

What does an industrial automation company actually deliver?

A working machine or line, not just a program. On our projects that means the control panel, the field wiring and sensor selection, the PLC logic, the HMI screens, the drive parameters, the safety circuit, commissioning at your plant, operator training, and the backup files and documentation handed over at the end.

Do you take over automation projects started by someone else?

Yes. A large share of our work is half-finished or abandoned automation — a panel built by one vendor and a program written by another that never met. We audit what exists, quote for what is salvageable, and finish it.

Can you retrofit automation onto an old machine?

Yes. Relay logic converted to PLC, new drives and HMI added, obsolete controllers replaced, and the existing enclosure reused where it is sound. This is usually a fraction of the cost of a new machine and keeps the mechanical structure you already trust.

Do you give the PLC program to the customer?

Yes. You get the source program, the HMI project file, the drive parameter list, the I/O list and the as-built drawings. A machine you cannot modify is a machine you do not own.

Which industries do you serve?

Automotive and auto components, sheet metal, plastics and moulding, pharmaceutical, food and dairy, textile, chemical and paint, packaging, foundry and forging, cement and bulk handling, water and wastewater, HVAC and building services, warehousing, printing, rubber, power and renewables, electronics assembly, cooler and fan manufacturing, agriculture equipment, and precision engineering.

Where do you work?

Faridabad, Ballabgarh, Palwal, Gurugram, Manesar, Delhi NCR, Noida, Ghaziabad and Bhiwadi for regular site work, and across India for turnkey machines and commissioning visits.

Free site visit and quotation across Faridabad, Ballabgarh, Palwal, Gurugram, Manesar, Delhi NCR, Noida and Ghaziabad. Looking for an industrial automation company near you? Call +91 90154 04168 — same-day reply, or send the machine details on WhatsApp.

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