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Projects & Case Studies

What we have actually delivered

Capability pages describe what a company can do. This one lists what it has done — the panels, the machines and the plants that left our workshop, and what each one had to solve. Where a customer has asked us not to name them, we describe the work and leave the name out.

Delivered · Selected Work
SINCE 2012
AHU PANELS · IIT JODHPUR 6 panels · YASKAWA GA700 VFD · 7.5 & 11 kW 1 MWp SOLAR · COMMISSIONING JMR + commissioning certification · Jhajjar 2000 A ACB CONTROL SCHEME ABB FA2C · YU / YC / YO · spring motor · anti-pump DOL STARTER PANELS Air compressor duty · GA drawing + schematic SPM & TEST RIGS · ONGOING leak testing · press · drilling for auto component lines
PanelsMCC · PCC · APFC · PLC
MachinesLeak · press · drilling
SolarRooftop to MW-scale
Selected work

AHU control panels — IIT Jodhpur

The job: six air handling unit control panels for an institutional HVAC installation, built around YASKAWA GA700 variable frequency drives for 7.5 kW and 11 kW fan motors.

What it had to satisfy: an institutional project with a consultant specification, which meant the GA drawings and control schematics had to be issued and approved before anything was manufactured, and the approved set had to match what was actually built. Multiple panels on one project also meant a common wiring standard across all of them, so that the facilities team inherits six panels that behave the same way rather than six variations.

What was delivered: techno-commercial documentation, GA drawings, control schematics and the panels themselves, wired, ferruled and tested. More on AHU control panels →

1 MWp solar plant — commissioning and documentation, Jhajjar

The job: joint measurement recording and commissioning certification for a megawatt-scale solar installation, including metering verification.

What it involved: the sort of work that decides whether a large plant is accepted or argued about — verifying the meter, its serial number, its multiplying factor and its opening reading, and producing the JMR and commissioning documentation that the parties actually sign. Getting a multiplying factor wrong on a plant of that size is not a rounding error, it is a dispute.

Why it matters here: most solar contractors can install panels. Far fewer are comfortable in the metering and documentation end of a large plant, which is where our panel and instrumentation background earns its place. More on industrial solar →

2000 A air circuit breaker control scheme

The job: a complete control wiring scheme for an ABB Formula AIR FA2C 2000 A air circuit breaker with YU undervoltage release, YC closing coil, YO opening coil and spring charging motor, taken through four revisions to a final approved design.

What made it interesting: the details that decide whether an ACB scheme is reliable or intermittently annoying. Gating the spring charging motor through the breaker's own auxiliary contact gives a natural anti-race delay without adding a timer that becomes another thing to fail. The closing coil path was kept clear of the auxiliary contact because the breaker's internal anti-pumping already handles that function, and duplicating it causes more problems than it solves. Auto and manual paths were separated so that a mode selector actually selects a mode rather than partially overlapping both.

What was delivered: ladder schematics on A4 landscape sheets, revision-controlled, in a form a site electrician can actually follow at two in the morning. More on LT panels and switchgear →

DOL starter panels — air compressor duty

The job: direct-on-line starter panels for air compressor application, quoted with GA drawing and control schematic as part of the offer rather than as something to be worked out after the order.

The point: it is a straightforward panel, and that is exactly why it is here. Most of what a workshop builds is not exotic. The difference between suppliers on ordinary work is whether the drawing comes with the quotation, whether the wiring is ferruled, and whether the panel is tested before it ships. It is the same discipline as the complicated jobs, applied to a simple one.

Testing and assembly SPM — auto component lines

Ongoing work for auto component manufacturers around Faridabad and Delhi NCR: air leak testing machines for machined castings and housings, submersion stations for porosity investigation, monitored press stations with force-displacement records, and drilling and tapping SPM.

The common requirement: every one of these customers is audited by somebody further up the chain, so the machine has to produce a record and not just a verdict. That is the thread running through all our SPM work, and it is why the automation and data side gets as much attention as the mechanics.

Panels across sectors

Alongside the named projects, the steady work: MCC and PCC panels for factory plant rooms, APFC panels for units fighting demand charges, VFD pump panels, DG synchronizing panels, and solar DC and AC distribution boxes — across the sectors we serve.

Control & data

What these projects have in common

Different scales, different sectors, same working method — which is the only reason a list like this is worth reading.

DRAW

Drawings before manufacture

On every one of these, the GA and the schematic were approved before anything was built.

REV

Revision controlled

The ACB scheme went through four revisions. That is normal and it is how a design gets right, provided the revisions are tracked.

DOC

Documentation as deliverable

On the solar commissioning work, the documentation was the deliverable. It is treated that way on smaller jobs too.

SAME

Simple jobs, same discipline

A DOL starter panel gets the same drawing, ferruling and testing as a 2000 A scheme.

TRACE

Records, not just verdicts

Every SPM customer is audited by somebody. The machine has to produce evidence that survives that.

LOCAL

Faridabad and NCR, then further

Most work is within an hour of the workshop, which is why our engineers can be on your floor the same day.

On the shop floor

Machines we have built

Photographs from our Faridabad workshop and from customer installations.

project-ahu-panels.jpgAHU panels before dispatch
project-solar-commissioning.jpgSolar plant commissioning
project-acb-panel.jpgACB control panel
project-spm-line.jpgSPM on customer line
project-mcc-panel.jpgMCC panel installed
project-ga-drawings.jpgGA drawings and schematics
Specification

What gets fixed before we cut steel

If you are evaluating us, these are the questions worth asking about any project on this list — and about any supplier.

QuestionWhat a good answer sounds like
Who drew it?We did, and you approved it before we built anything
Who wired it?Our team, in our workshop, ferruled
Who programmed it?Our team, in the same building as the wiring
Was it tested before dispatch?Yes, with a report, and you could have witnessed it
What documentation shipped with it?Drawings, schedules, backups, spares list, manual
Who commissioned it?Our own engineers
Who answers the phone in year three?The same workshop, with the same drawings

Why some names are missing

A fair number of our customers do not want their supplier list published, particularly the auto component manufacturers whose OEM relationships are commercially sensitive. We respect that, so those projects are described by what they had to do rather than by who they were for.

If you are evaluating us seriously and want references, ask. Several customers are happy to speak to a prospective buyer directly, which is worth more than a logo on a page.

Questions we get asked

Before you send an enquiry

Can we speak to your existing customers?

Yes. Several are willing to talk to a serious prospective customer about how a job went. Ask us and we will arrange it — it is worth more than any case study we could write.

Why are some customers not named?

Many auto component manufacturers treat their supplier list as commercially sensitive, particularly where OEM relationships are involved. We describe the work and leave the name out rather than publish it without permission.

Do you take on small jobs as well as large projects?

Yes, and the DOL starter panel on this page is here deliberately. Ordinary jobs get the same drawing, ferruling and testing discipline as the complicated ones.

Can you handle multi-panel institutional projects?

Yes — the IIT Jodhpur AHU work was six panels on one project with a common wiring standard and a single approved drawing set, which is what makes them maintainable afterwards.

Do you work as a subcontractor to main contractors?

Yes, regularly, on building and infrastructure projects where we supply panels to the electrical contractor and work to the consultant specification.

What is the largest job you have handled?

By value, multi-panel institutional and industrial projects. By plant size, commissioning and documentation work on a megawatt-scale solar installation. Tell us your scale and we will tell you honestly whether it suits us.

Get a quote

Ask us for references. We'll arrange them.

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